Construction - Our Defining Difference 

We are specialist's in Healthy carpet. The illustration below shows our manufacturing technique and exactly what makes Bio-Floor™ the only truly nontoxic, all natural carpet made in North America. The Bio-Floor™ line is used extensively by those suffering from chemical sensitivity as well as those that are concerned about the home environment. We have gone to great lengths to design a product that meets the demands of these clients yet sacrifices nothing in the way of styling, comfort and durability.

earth weave carpet construction

Earth Weave starts by using only pure wool. We apply no pesticides or stain protections that are commonly used by the other wool carpet manufacturers. The application of these chemicals would greatly affect indoor air quality through the off gassing of volatile organic compounds.

The primary backing that we use is also an industry first combination of hemp and cotton. We chose to use the hardy hemp fiber, due to its durability, strength, and mold and mildew resistance. Ourall-natural primary backingis specifically designed to be used in our biodegradable flooring and is exclusive to Earth Weave.

The wool yarns are locked into place with a natural adhesive that is derived from the rubber tree. This adhesive is completely biodegradable and nontoxic as well. This is counter to the styrene butadiene adhesive used in all other wool carpets.



For the back of the carpet we use a jute secondary. Jute was commonly used in the carpet industry before the introduction of the synthetic backings currently employed. We chose to use this type of backing to further our cause of making a completely natural and nontoxic carpet.  Occasionally other wool carpet manufacturers will use jute as a secondary but it is hiding a synthetic core of plastic and styrene. 

As you can see, Earth Weave has developed a unique product that maintains all the criteria of those looking for the purest, least toxic floor covering available. Bio-Floor™ can be used without reservation to provide the utmost in comfort and durability while maintaining indoor air quality and your health.